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Fully Automatic Concrete Block Production Line

Main Parameter
Driven power: 11kw
Travel speed: 0.1-1.2m/s
The distance of layers: 400mm
Layers: 12
Pallet per stage: 2
Hydraulic pump power: 4kw
Working pressure of hydraulic system: 8mpa
Platform Car of Concrete Block Making Machine
The platform car is a steel transported platform designed to carry finger car, moving among the locations of elevator, curing kiln and lowerator.
The platform frame is integrated structure of welded heavy duty steel, featuring high rigidity and strong bearing capacity. It is driven by frequency controlled motor. The platform is equipped with finger car rails and safety device. REIT patented automatic positioning and locking device is also used to ensure the platform is reliably positioned and locked, thus making the finger car travel smoothly and exactly.

Main Parameter
Driven power: 15kw
Travel speed: 0.1-1.1m/s
Power of mechanical positioning and locking device: 2.2kw

Pos. 7 Chain Lowerator with 12 Layers
It is used for fetching and storing the pallets with cured blocks, and then placing them on the conveyor to facilitate pallets returning and recycling. The structure and control principle of chain lowerator is similar to that of chain elevator.

Pos. 8 Dry Block Conveyor of Concrete Block Making Machine
This conveyor is used to take the pallets with the cured products, automatically separate the two pallets and transfer them to the pre cubing device, cubing device and pallets brushes, and lastly, convey the clean pallets to the pallet turning device. It adopts combined structure of stationary bracket and movable frame. The moveable frame can move the pallet horizontally for one pitch in one cycle. The movement of frame is driven by motor through rack and pinion device. The beginning and stopping position is controlled by a high sensitive switch. Pallets separating device is used in the beginning part of dry block conveyor.

Main Parameter
Driven power: 5.5kw
Transport speed: 0.42m/s

Pos.9 Water Spray Device (Optional)
The water spray device is primarily used to prevent dust caused by packing the dry blocks and cleaning the empty pallet. In addition, it can help keep the moisture of concrete blocks.
Pre Cubing Device
Pre cubing device is used for removing the gap of the cured products on the pallets. There are two clamps on the stationary frame, which is driven by pneumatic cylinders.

Main Parameter
Scope of clamping: 840(940)-1400mm
The travel of clamps: 450mm

Pos. 11 Automatic Cubing Plant of Concrete Block Making Machine
The automatic cuber is used to stack the cured blocks from the pallets to product pallets which are on the slat conveyor. The stacking layers and heights can be adjusted according to products of different shapes. The cuber can move, lift and circumrotate automatically at the same time.
The cuber is mainly composed of frame, moving cart, lifting device, whirling device and clamps. The frame is bridge type structure and there are rails of moving cart on the top. The moving cart is driven by inverter controlled gear motor and moves along rails. The lifting device of column type frame structure is driven up and down by hydraulic cylinder. The turning device with large diameter roller bearing is driven by gear motor, and makes clamps turning 90 degree to left and right separately.

Hydraulic System of Concrete Block Making Machine
The auto cuber is equipped with independent hydraulic system composed of oil tank, valves, cylinders, cooling and heating device, filter and pipelines. Main hydraulic elements and cylinders are quality products from world renowned companies, like Japanese Yuken. The system adopts integrated hydraulic station, which is compact, convenient to maintain, and can work reliably.

Electrical Control System of Concrete Block Making Machine
The auto cuber adopts PLC control, which can realize automatic, semi automatic and manual operation.
A high precision digital encoder is used to control the lifting height, horizontal moving distance and whirling angle of the clamp. Safety device for lifting movement is also available.

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